When your ATV loses some of the fire in its belly, and you can’t quite put your finger on it. It may be time to check the valve lash. Your ATV engine is designed with a ton of power, and it’s still there, waiting to be tapped.
The top seven symptoms of poor ATV valve adjustment include:
1 ATV won’t start
2 Engine noisy
3 Engine misfires
4 Bike lacks power
5 Engine runs rough
6 Erratic idle
7 Hard on gas
By the end of this post, you’ll understand and recognize common valve lash symptoms, know which condition your engine suffers from and how to fix it.
This guide covers the more common rocker-style valve train. If your ATV is fitted with an OHC (Over Head Cam), the procedure is a little different.
What Is Valve Lash
Valve lash or clearance is a factory-specified gap that must be maintained between rockers (or cams) and valve tips. As an engine wears, the valve clearance usually gets larger and so needs to be adjusted. Unfortunately, on some bikes gaining access to the valves is a bit of a chore and is regularly ignored until it can’t be.
All single cylinder engines will have at least two valves, one inlet, and one exhaust. However, most bikes will have four, two of each.
The valves, as you know, are activated by the rockers (cams in OHC engines), which are driven by the camshaft. The camshaft is driven by the crankshaft, and the whole process is sequenced. The timing of this sequence is mission-critical to the optimum performance of your power plant.
ATV 4 Stroke Engine
Only four-stroke engines have valves, and valves allow for more accurate, predictable, smoother, and cleaner engine performance. A four-stroke engine is just easier to live with, but because it has more internal moving parts than a two-stroke engine, it needs more maintenance.
The 4 strokes are:
1 Intake stroke – Intake valve(s) opens as the piston moves down the cylinder and closes again as the piston bottoms out.
2 Compression stroke – Intake valve(s) now closed as the piston moves up the cylinder, compressing the air/fuel mix into the combustion chamber at the top of the cylinder.
3 Power stroke – The spark plug fires and ignites the compressed mix causing the piston to move down the cylinder under power.
4 Exhaust stroke – Exhaust valve(s) open as the piston moves up the cylinder, pushing the spent gases out. The valve is fully closed as the piston reaches the top of the cylinder, and the cycle starts over.
I’ve covered valve lash adjusting previously and you can check it out here “ATV valve adjusting in 6 steps”
ATV Won’t Start
An ATV may not start for many reasons. Incorrect valve lash will certainly be on the list. Hot start problems are often caused by valve lash issues. As the engine reaches operating temperature, lash tolerances change. If the valves are too tight, they may remain open, which will reduce cylinder compression.
An engine without compression won’t start. If the valve lash is excessive, your valves won’t open, and the engine won’t receive fuel and so won’t start.
A noisy engine is a useful clue. The tell-tale ticking noise of an idling engine could very well be miss-adjusted valve lash. Loose rockers, as you can guess, will make a racket if the gap between the rocker and valve tip is excessive. And you already know that excessive lash will cause poor running or no start.
Excessive lash, if neglected, can damage the valves and rockers as they hammer together. Checking the lash is the best test, but I’ll often use a stethoscope to confirm. Especially useful if access to the valve cover is labor-intensive.
A misfiring engine could be caused by miss adjusted valve lash. Excessive lash will cause the engine to run lean (not enough gas) and that will cause the plug to misfire. Running the engine with tight valves can also cause the plug to misfire.
If the valves are not closing fully, the engine mix is lean, and that will, as you know, cause a misfire.
If your engine lacks power, maladjusted valves could be the cause. Incorrect valve lash causes the valves to open for more or less time than needed. Excessive valve lash means the valves open late and for less time than needed. This causes a lack of gas which in turn causes a lack of engine performance.
Tight valves can cause the valves to open early and for too long. This causes (depending on how tight they are) lean running, hot running, misfiring, and a general lack of performance.
A rough-running engine is irritating but worse than that. If it’s caused by maladjusted valves, you could cause lasting damage to the motor. If valves are tight, it may cause the engine to run lean. A common symptom is popping noise from the engine.
Overheating engines, burnt valves, hammered valve tips, blown head-gaskets are all real risks that will cost a packet to fix.
Valve clearance will affect idling big-time. If valves are tight, you might find the engine starts but then dies as it warms up. Or the idling is even rougher when warm. Whatever the symptoms, your engine valve lash should be checked once a year. If I owned a used bike, I’d assume it hasn’t been done recently as it’s commonly overlooked.
Adjusting the valve lash is a bit of a chore on some bikes, but it’s worth it. You will notice the difference right away. The engine will start more easily, quieter, and throttle response will be sharp and more powerful.
Hard On Gas
Whenever performance suffers, so does gas mileage. It simply takes more gas to do the same work. So anytime you notice gas mileage drop, it’s a big clue that your ATV has a problem.
The problem could be something simple like a dirty spark plug, or more serious altogether. Either way, early diagnosis is always best.
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